Adopting the principle of expansion method, through the function of electronic gear box (EGB) of numerical control system, it is mainly used for machining various high-precision spur gear, helical gear, worm gear, drum gear, and spline. The machine has strong rigidity and stable precision. It can be used for high speed dry cutting, high speed wet cutting and hard tooth surface processing.
- This machine tool has seven axes and four linkage, seven CNC axes are:; A- Rotary movement of hob holder; B- Spindle rotation movement of hob; C- workpiece headstock rotation movement; X-radial feed motion; Y-tangential feed motion; Z-axial feed movement; U-tail seat center feed movement; The four linkage axes are: B axis, C axis, X axis, Z axis;
- Machine bed for high rigidity cast iron base, double wall structure design, machine rigidity is better, accuracy is stable;
- Spindle/servo motor directly connected tool rest design, with locking mechanism tool rest, the overall rigidity is stronger;
- Electronic gear box (EGB) function: multi-axis precise synchronous control interpolation function, can be convenient to realize the motion of tooth and differential compensation motion;
- The workpiece shaft is driven by DD motor direct drive, which avoids the error caused by transmission and improves the accuracy and stability of the machine tool.
- Automatic channeling tool function: set reasonable parameters, in the process of processing to achieve fixed length, quantitative automatic channeling tool, so that the tool uniform wear, improve tool durability;
- Fast rollback tool protection function: in the process of failure in time to beat back key or sudden power off, the workpiece and the tool to keep synchronized and fast retreat, protect the tool from collision damage;
- Equipped with special man-machine interaction software, the operator is easy to learn, easy to use;
- High-speed dry or wet cutting: choose the right tool, machine tools can be high-speed dry cutting or wet cutting mode;
- The machining accuracy of the machine tool is up to Grade 5 of GB/T10095.1-2008, and the tooth surface roughness is Ra1.6μm.
- Secondary tool cutting device: gear rough rolling, secondary finishing after heat treatment, suitable for machining hard tooth surface with hardness HRC55~62 ° (optional);
Can be widely used in automobile, motorcycle, power tools, motor reducer and other industries of gear processing
Description |
Unit |
YKS3612 A III CNC 7 |
Max. diameter of workpiece |
mm |
120 |
Max. module |
mm |
3 |
Max. shifting length |
mm |
250 |
the Range of Numbers of Teeth |
teeth |
2~400 |
Max. size of hob (D×L) |
mm |
Φ80×100 |
Arbor |
mm |
Φ13 |
Hob shifting distance |
mm |
100 |
Max.Speed of spindle |
rpm |
4000 |
Hob spindle |
|
Directly connect |
Max. speed of worktable |
rpm |
500 |
SINUMERIK CNC Controller |
Workpiece clamping device |
Full Protection Cover |
10.4 color display |
φ13 Hob Arbor |
Centralized quantitative lubrication device |
Electrical control box with heat exchanger |
Hydraulic and cooling systems |
circulation lubrication system |
Machine tool status display light |
Sizing block,Chip Box |
Special Tools of Installation and commission |